1-635 Mesh Stainless Steel Filter Wire Mesh Factory

I.Understanding Mesh Size

Mesh size refers to the number of openings per linear inch in a wire mesh. It significantly impacts the mesh’s filtration capacity and application. A smaller mesh size (e.g., 1-100) typically allows larger particles to pass through, while a larger mesh size (e.g., 101-635) is used for finer filtration, capturing smaller particles.

Different industries require varying mesh sizes based on their specific needs. For instance, the food and beverage industry may use finer mesh sizes to ensure product purity, while the construction industry might opt for coarser meshes for gravel and sand separation.

II.Materials and Manufacturing Process

Wire mesh production involves several steps, each contributing to the final product’s strength, durability, and versatility. Let’s explore the intricate process:

1.Raw Materials: High-quality steel, stainless steel, or other wire mesh materials serve as the foundation. These materials must meet stringent standards to ensure durability and strength.

2.Wire Drawing: The selected raw materials are drawn through a series of dies to gradually reduce their diameter. This process improves the wire’s tensile strength and prepares it for further transformation.

3.Wire Coating: In some cases, wires are coated with protective layers (such as galvanization or PVC) to enhance resistance to corrosion and rust. Coatings extend the mesh’s lifespan and adapt it for various environments.

4.Weaving: Weaving is the heart of wire mesh production. Wires are interwoven to create the desired pattern. The mesh’s weave type (plain, twill, or Dutch) determines its properties and applications.

5.Mesh Types: Wire mesh comes in various types tailored for specific purposes. These include architectural mesh (for design applications), filter mesh (for liquid and gas filtration), and hardware cloth (for industrial needs).

6.Welding: In some cases, wire mesh is created through welding rather than weaving. Intersecting wires are fused using heat, ensuring a sturdy and long-lasting mesh.

7.Cutting and Shaping: Wire mesh can be customized to suit specific requirements. Manufacturers cut and shape it according to size and dimensions needed.

8.Quality Control & Treatment:

• Surface Treatment: Painting and powder coating add protection and enhance appearance, especially for applications where aesthetics matter.
• Quality Control: Stringent measures ensure the mesh meets industry standards for strength, durability, and consistency.

If you’re interested in customized wire mesh, HeBei YESON in the CN provides tailored solutions.

III.Features and Benefits of Stainless Steel Filter Wire Mesh

Stainless steel filter wire mesh is indeed essential in various industrial contexts. Let’s explore some key aspects of stainless steel wire mesh filters:

1.Material Traits:

• Stainless Steel: This metal is preferred for filter, strainer, and basket composition due to several important traits:
• Optimum flow rates.
• Precise aperture size distribution.
• High levels of stability.
• Rigidity.
• Advanced abrasion resistance.
• No particle detachment.
• Easy to clean.
• Good plasticity.
• Chemical and thermal resistance.
• Smooth surface structure.

2.Weave and Construction:

• Weave: The weave pattern affects flow rate, micron rating, and open area. Options include coarse, medium, fine, and ultra-fine weaves.
• Construction: Different options withstand high temperatures, varied chemicals, and high-pressure environments. Examples include sintered mesh (down to >1 micron absolute), photo-etched media, and laminated media.

3.Form Factors:

• Popular form factors include dome filters, conical filters, disc & pleated disc filters, mesh forms, belts, straps, and cylindrical filters.

4.Fluid Compatibility:

• These filters are compatible with most popular industrial fluids, including hydraulic fluid, fuel, coolant, lubricant, water, cutting oil, and liquefied propellants.

5.Custom Engineered Filter Housings:

• On-site CNC facilities allow precision machining of metal housings, end caps, fittings, and more.
• Integrated CNC, welding, fabrication, and finishing ensure shorter lead times and cost efficiency.

6.Materials and Housings:

• Materials can be stainless steel, carbon steel, or titanium.
• Custom fittings and housings are machined on-site, eliminating the need for multiple suppliers.

IV.Choosing the Right Mesh Size

Selecting the appropriate mesh size is crucial for achieving optimal performance in filtration and separation applications. Factors to consider include the size and type of particles to be filtered, the flow rate, and the specific requirements of the industry.

For instance, the pharmaceutical industry requires very fine mesh sizes to ensure the purity of drugs, while the mining industry might need coarser meshes for mineral processing. Understanding the unique needs of each application helps in determining the most suitable mesh size.

V.Factory Capabilities and Innovations

1.Advanced Manufacturing Technology:

The stainless steel filter mesh factory uses state-of-the-art machinery and advanced manufacturing technologies. These technologies include automated weaving and welding processes. The goal is to increase production efficiency and precision.

2.Customization Options:

The factory offers customization services to provide customers with unique mesh patterns, sizes, and materials.

3.Quality Assurance and Compliance:

Certifications to industry standards such as ISO and ASTM demonstrate the factory’s commitment to producing high-quality, reliable mesh products.

VI.Case Study: A Leading Stainless Steel Filter Wire Mesh Factory

Hebei YESON Wire Mesh Products Co., Ltd. is one of the leading stainless steel filter mesh factories in China. Established in 1990, it has grown into a well-known supplier of high-quality wire mesh products. Its extensive product range includes a variety of mesh sizes, materials, and customization options to meet the needs of different industries.

The main products provided by Hebei YESON Wire Mesh Products Co., Ltd. include woven wire mesh, welded wire mesh, and custom filters. They have successfully completed numerous projects, providing filtration solutions for the petrochemical, pharmaceutical, and food processing industries. Customer testimonials highlight their dedication to quality, timely delivery, and excellent customer service.